Die-Cut Boxes

About Die-Cut Boxes

Die-cut boxes are shaped by a custom cutting die that cuts, scores, and creases board in a single precise pass, producing everything from self-locking mailers to windowed cartons and uniquely shaped retail boxes. The precision means clean folds, tight closures, and boxes that assemble square and ship flat. Whether you need a functional structure or a distinctive silhouette, die-cutting delivers it. Made in Cheshire, Connecticut, our die-cut boxes start at 100 units with no die or setup charges and ship free across the contiguous US.

Why US brands choose us for die-cut boxes

Custom Box Printing manufactures die-cut boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed die-cut boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every die-cut boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Die-cutting works on both paperboard (SBS or kraft) for lightweight cartons and corrugated (E, B, or C-flute) for shipping-strength structures; we match the substrate to the load. The steel-rule die simultaneously cuts the outline, scores the folds, and creates tabs, slots, and windows — so the finished blank folds cleanly and locks securely. Printed surfaces take CMYK, lamination, foil, and spot UV.

Available finishes include:

• Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
• Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
• Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
• Spot UV: Selective gloss coating that creates contrast against matte areas.
• Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
• Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your die-cut boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your die-cut boxes

1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
4. Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.