Custom Rectangular Boxes

All custom Rectangular Boxes you need for your products

Custom Sleeve Boxes

Custom Pillow Boxes

Custom Gable Boxes

Custom Window Boxes

Custom Die-Cut Boxes

Die-Cut Boxes

Custom Handle Boxes

Custom Cube Boxes

Our Free Services

Free Design Support

Free Custom Box Dieline

Free Shipping

Looking For Something Out Of The Box?

We have an excellent quality of personalized Custom Boxes with digital and Off-Set printing services.

For US brands that want an efficiently sized, easy-to-stack box dimensioned exactly to their product.

About Custom Rectangular Boxes

Custom rectangular boxes are the most versatile footprint in packaging — efficient to print, fill, stack, and ship for products of nearly any shape. We size the length, width, and depth to your product so there's no wasted space or rattling, and build the box as a folding carton, mailer, or rigid setup depending on use. The clean rectangular form maximizes shelf space and palletizing efficiency. Printed in Connecticut, rectangular boxes start at 100 units with no setup or die charges and free contiguous-US shipping.

Why US brands choose us for custom rectangular boxes

Custom Box Printing manufactures custom rectangular boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom rectangular boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom rectangular boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Because rectangular is a footprint rather than a single structure, we build it on the right stock for the job: SBS paperboard (14–24 pt) for retail cartons, corrugated (E, B, C-flute) for shipping, or wrapped rigid chipboard for premium. The straight-sided form scores and folds cleanly, ships flat in carton and corrugated versions, and stacks tightly on the shelf and pallet. All surfaces take CMYK, lamination, foil, and spot UV.

Available finishes include:

Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
Spot UV: Selective gloss coating that creates contrast against matte areas.
Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom rectangular boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom rectangular boxes

Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.

Custom Rectangular Boxes — Frequently Asked Questions

We have no minimum order quantity for custom rectangular boxes. You can order as few as 100 units for a brand test, or scale to 50,000+ for a full retail run — pricing per unit improves with volume.

Yes — standard shipping is free anywhere in the contiguous United States on every order. Rush production (3–5 business days) and expedited shipping are available on request for an additional fee.

Standard production turnaround is 7–10 business days from artwork approval. We confirm your dieline, send a 3D digital mockup, and start production once you approve. Rush orders typically ship in 3–5 business days.

Yes. Physical samples are $50 each and the full $50 is credited back to your subsequent production order — so the sample is never a sunk cost when you proceed. We also send a free 3D digital mockup with every quote.

Yes — we stock recycled kraft, FSC-certified paperboards, water-based and soy-based inks, and recyclable corrugated and rigid stocks. Mention "eco" in your quote request and we'll recommend the best material for your product.

Full-color CMYK offset printing with Pantone spot matching is standard. Premium finishes include gloss / matte lamination, soft-touch, spot UV, embossing, debossing, and gold or silver foil stamping. Custom die-cut shapes are available on request.

Mailer boxes are corrugated boxes designed for shipping with a self-locking front. Rigid boxes are premium thick-walled non-collapsing boxes used for luxury packaging. Folding cartons are lightweight paperboard boxes that ship flat and assemble at point of use. Corrugated boxes have a fluted middle layer for added protection during shipping.

Yes. We dimension length, width, and depth to your product to eliminate wasted space and rattling, confirmed in your free 3D mockup.

Folding cartons, mailers, rigid setup boxes, and telescoping styles all use a rectangular footprint — we pick the structure based on your product and use.