Custom Brochures

About Custom Brochures

When a standard fold won't tell your story, we build the brochure around it. Custom sizes, non-standard folds, fifth colors, and bespoke die-cut windows are all on the table, printed on our offset press for color you can trust panel to panel. There are no minimums and no setup, plate, or die charges, so a 100-unit pilot costs the same per-piece logic as a long run. Our in-house designers refine your layout free of charge, and a free 3D digital mockup lets you turn every fold on screen before a single sheet is printed.

Why US brands choose us for custom brochures

Custom Box Printing manufactures custom brochures from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom brochures for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom brochures order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Spec it to the job: 80–100lb text for lightweight mailers, 100–130lb cover for premium leave-behinds, or uncoated natural stock when you want a tactile, editorial feel. Add die-cut windows, custom folds, and pockets to integrate inserts or samples. Finish with soft-touch lamination, foil stamping, embossing, or spot UV, including combinations on a single piece. Pantone spot matching is included at no extra cost so custom colors stay exact across every reprint.

Available finishes include:

• Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
• Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
• Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
• Spot UV: Selective gloss coating that creates contrast against matte areas.
• Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
• Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom brochures, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom brochures

1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
4. Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.