Custom Die-Cut Boxes

About Custom Die-Cut Boxes

Custom die-cut boxes are built from a bespoke cutting die, letting us shape the box, its closures, windows, handles, and locking tabs to your exact product — no off-the-shelf compromise. Die-cutting enables everything from self-locking mailers to intricate display packaging and unusual silhouettes that stand out on shelf or in an unboxing. We engineer the dieline, prototype it in a free 3D mockup, and produce in Connecticut. Best of all, runs start at 100 units with no die or setup charges and free contiguous-US shipping.

Why US brands choose us for custom die-cut boxes

Custom Box Printing manufactures custom die-cut boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom die-cut boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom die-cut boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

We die-cut both paperboard (SBS or kraft, 14–24 pt) for cartons and corrugated (E, B, C-flute) for sturdier or shipping-grade structures, choosing substrate by product weight and use. The die scores, cuts, and perforates in one pass — creating folds, tuck locks, windows, and tab closures precisely. This precision lets pieces ship flat and assemble accurately, and the printed surface still accepts lamination, foil, and spot UV.

Available finishes include:

• Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
• Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
• Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
• Spot UV: Selective gloss coating that creates contrast against matte areas.
• Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
• Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom die-cut boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom die-cut boxes

1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
4. Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.