Custom Corrugated Boxes

About Custom Corrugated Boxes

Custom corrugated boxes are engineered for protection and stacking strength, built from a fluted inner layer sandwiched between liners. That ridged core absorbs impact and resists crushing, making corrugated the backbone of US shipping, wholesale, and fulfillment. From regular slotted cartons to die-cut display-ready boxes, we tailor flute, dimensions, and print to your product. Manufactured in Cheshire, Connecticut, our corrugated boxes ship flat to save freight, start at 100 units with no setup or die charges, and qualify for free shipping across the contiguous US.

Why US brands choose us for custom corrugated boxes

Custom Box Printing manufactures custom corrugated boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed custom corrugated boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every custom corrugated boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Flute profile drives performance: E-flute (~1.5 mm) prints sharply for retail-facing boxes, B-flute (~3 mm) balances print and strength, and C-flute (~4 mm) maximizes stacking and cushioning for shipping. Double-wall (BC) handles heavy or fragile freight. White-top liner takes full-color print; kraft liner keeps cost and footprint down. Edge crush test (ECT) ratings are matched to your load weight and stacking needs.

Available finishes include:

• Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
• Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
• Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
• Spot UV: Selective gloss coating that creates contrast against matte areas.
• Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
• Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your custom corrugated boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your custom corrugated boxes

1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
4. Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.