Corrugated Boxes

About Corrugated Boxes

Corrugated boxes use a wavy fluted medium between two liners to create lightweight strength — the standard for shipping, storage, and wholesale across the US. The flute resists crushing and cushions contents, while the box ships and stores flat until you assemble it. Available as regular slotted containers, die-cut mailers, and display boxes, corrugated scales from single-wall everyday parcels to double-wall heavy freight. Made in Connecticut, our corrugated boxes start at 100 units with no setup or die charges and ship free anywhere in the contiguous US.

Why US brands choose us for corrugated boxes

Custom Box Printing manufactures corrugated boxes from our US production facility, with free standard shipping anywhere in the contiguous United States and a 7–10 business day turnaround. We've printed corrugated boxes for solo founders launching their first product line, growing direct-to-consumer brands placing 5,000-unit runs, and established retail brands with 50,000+ unit production schedules — and we treat all three the same: no minimums, free design support, no setup or die-plate charges, and a 3D digital mockup before anything goes to press.

Every corrugated boxes order includes free in-house dieline and artwork support — our US-based designers will polish your existing files, or build a custom dieline from scratch to fit your exact product dimensions. We send you a 3D mockup to confirm look and proportions before production. For color-critical work, request a physical sample for $50 — the full $50 is credited back to your production order the moment you proceed, so it's never a sunk cost.

Materials, print, and finish options

Single-wall corrugated covers most needs, with flute chosen by job: E for smooth print, B and C for shipping strength and cushioning. Double-wall (two fluted layers) handles heavy or fragile loads and tall stacking. Kraft liner is the economical, recyclable default; white-top liner is ready for full-color branding. Edge crush test ratings are spec'd to your weight so boxes survive carrier handling and warehouse stacking.

Available finishes include:

• Lamination: Gloss, matte, soft-touch, or velvet finish for a premium hand-feel.
• Foil stamping: Gold, silver, copper, or custom foil colors for high-visibility brand marks.
• Embossing & debossing: Tactile raised or recessed surface effects on logo or key artwork.
• Spot UV: Selective gloss coating that creates contrast against matte areas.
• Eco-friendly options: Recycled kraft, FSC-certified stocks, water-based inks, recyclable rigid constructions.
• Compliance: FDA food-safe inks; certified child-resistant constructions for CBD/cannabis where required.

If you're not sure which combination will work best for your corrugated boxes, mention it in your quote request — our team will recommend the right material, print spec, and finish based on your product, budget, and brand positioning.

How to order your corrugated boxes

1. Request a quote — use the "Get Free Quote" button on this page, or call (855) 792-3890 (toll free). Tell us your box style, dimensions, quantity, material preferences, and any deadline.
2. We respond within 1 business day with pricing, lead times, and material recommendations. No pressure, no commitment.
3. Free design + 3D mockup — we build your dieline (or polish your existing artwork) and send you a 3D digital mockup to approve.
4. Optional physical sample — order a $50 sample to hold the box in hand. The full $50 is credited to your production order.
5. Production & free US shipping — once you approve, we print and ship in 7–10 business days, free anywhere in the United States.